Introduction: Finding a more cost-effective machining coolant
A recent Fortech customer, a global leader in the development and production of components for valve trains, had been relying on a cheaper coolant solution for its machining needs. Enter Fortech’s TechKool FT3356™. TechKool FT3356™ is a premium heavy-duty semi-synthetic coolant specifically developed for difficult automotive-grade aluminum alloy machining applications. When presented with the features and benefits TechKool FT3356™ coolant could offer, the customer was willing to give it a try. The results speak for themselves.
Results
The initial findings are as follows:
- Concentration: Fortech’s TechKool FT3356™ coolant is used at approximately half the concentration of the competitor’s product.
- Scrap Reduction: Fortech’s TechKool FT3356™ coolant has significantly reduced scrap rates through improved finish
- Tool Life: Fortech’s TechKool FT3356™ has proven to at least meet, and in some cases exceed, tool life compared to that of the competitor’s product.
Analysis
Despite the higher purchased price per gallon, Fortech’s TechKool FT3356™ coolant demonstrates several advantages:
- Cost-Effectiveness: The reduced concentration and significant scrap reduction are projected to result in annual savings of approximately $119,000.
- Efficiency: The lower concentration requirement translates to reduced usage, handling, and storage costs.
- Sustainability: The decreased scrap rate contributes to environmental benefits.
Features and Benefits:
- Metals: specifically optimized for automotive-grade aluminum alloys
- Processes: Turning, Milling, Drilling, Tapping
- Enhanced biological control
- In-process protection of machinery and parts
- Low operational cost
- Mild Odor
- Excellent Wetting
Conclusion
Fortech’s TechKool FT3356™ coolant has proven to be a valuable investment despite its higher initial cost. The combination of reduced concentration and substantial scrap reduction offers a compelling case for its adoption. The projected savings of $119,000 per year demonstrate the product’s long-term cost-effectiveness and its potential to contribute to increased profitability.
Serving Manufacturers Globally
Based in Brighton, Michigan, USA, Fortech Products is an industry leader in the manufacturing and direct supply globally of lapping compounds, metalworking fluids, forming lubricants, industrial cleaners, rust preventive, and low-VOC, water-based, corrosion-resistant industrial and automotive coatings.
If you would like to learn more about Fortech’s TechKool FT3356™ or another product, talk with a product specialist today!